A tool commonly used in stonesetting to cut a seat for the gemstone or diamond is a bur.
Use light even pressure when you are using burs. Excessive pressure to vigorously cut metal will overheat the burs. This heat will remove the temper from the tool and it will no longer be able to keep a sharp cutting edge. Let the tool do the work. DO NOT USE EXCESSIVE SPEED OR PRESSURE TO FORCE A DULL BUR.
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When shaping gravers on a grinding wheel hold the graver in contact with the grinding wheel for only a second or two. Then, lift the graver slightly. The airflow from the spinning grinding wheel will help keep the graver cool. Do this a few times then dip in water and repeat the process.
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Before setting colored stones wash your hands, and clean off your bench top, bench pin, and lap tray. Metal filings and abrasive particles on your bench and hands can scratch soft stones during setting.
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When setting colored stones, use a head or crown that is slightly larger than the head you would set the same size diamond. This larger size is needed to accommodate the larger pavilion on color stones.
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After drilling the holes, turn the jewelry over and clean up the back of the plate. If the plate is thin, all you can do is scrape away any burs and polish with a bristle brush. If the plate is thick enough, you need to cut away some of the metal surrounding the holes. These cuts are called azures. Azure is the American English derivative of the French term a jour or adjoure.
The easiest method to cut an azure is to taper the hole using a bud or cone bur. Then polish the taper with a hard felt point in your flex-shaft.
On finer jewelry, you will want to cut a square or triangle shaped azure. The results look like bright cutting on the backside of the jewelry. To begin, cut a tapered hole with a bud bur. Then, using a hart bur held sideways cut your corners in each hole. Next, use a small wheel bur to clean away the metal between the corners. Then use a polished flat graver to clean up and polish your cuts.
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Before beginning to set any stone, remove all tools from your lap tray. Even a diamond can be chipped it if hits a hard steel tool when dropped.
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